4月27日,中華全國(guo)總工(gong)會(hui)發布關于表彰2021年全國(guo)五一勞動獎和全國(guo)工(gong)人先(xian)鋒(feng)號的決定,安徽叉車集團核(he)心(xin)控股(gu)子公司(si)安徽合力股(gu)份有限公司(si)橋箱事業部(bu)數控車工(gong)班榮獲“全國(guo)工(gong)人先(xian)鋒(feng)號”榮譽。
用工匠精神(shen) 打造先鋒(feng)隊伍
安徽叉(cha)車(che)(che)(che)集(ji)團核心控(kong)股子公司安徽合力股份有限公司橋箱(xiang)(xiang)事業(ye)部(bu)數控(kong)車(che)(che)(che)工(gong)班(ban)(ban)成立(li)于2005年(nian),是(shi)公司一(yi)支(zhi)重(zhong)要的(de)(de)骨(gu)干生產隊伍(wu)。班(ban)(ban)組(zu)現有18人(ren),其中黨(dang)員3名、本(ben)科5人(ren)、高(gao)級工(gong)人(ren)技(ji)師(shi)1名、工(gong)人(ren)技(ji)師(shi)5名。班(ban)(ban)組(zu)主要承擔1-10噸叉(cha)車(che)(che)(che)變速(su)箱(xiang)(xiang)散件及裝載機、牽(qian)引(yin)車(che)(che)(che)等重(zhong)要零部(bu)件的(de)(de)車(che)(che)(che)銑加工(gong),擁有先進的(de)(de)高(gao)精(jing)度數控(kong)加工(gong)設備(bei)和兩條(tiao)數控(kong)自(zi)動化生產線(xian)。數年(nian)來,班(ban)(ban)組(zu)以“創一(yi)流工(gong)作(zuo)業(ye)績”為主題,緊緊圍繞(rao)企業(ye)方針目標,以“實時(shi)有效、追(zhui)求(qiu)卓越”的(de)(de)管理理念,組(zu)織開展各項工(gong)作(zuo),成效顯著,碩(shuo)果累(lei)累(lei)。
該(gai)班(ban)組(zu)先后榮獲“安(an)(an)徽(hui)省(sheng)優(you)秀班(ban)組(zu)”“全(quan)(quan)國(guo)女(nv)職工(gong)建工(gong)立(li)業標兵(bing)崗”“安(an)(an)徽(hui)省(sheng)青年(nian)(nian)文明(ming)號”“全(quan)(quan)國(guo)機(ji)械工(gong)業優(you)秀質(zhi)量信得(de)過班(ban)組(zu)”“安(an)(an)徽(hui)省(sheng)模范(fan)班(ban)組(zu)”“安(an)(an)徽(hui)省(sheng)青年(nian)(nian)安(an)(an)全(quan)(quan)示范(fan)崗”“全(quan)(quan)國(guo)青年(nian)(nian)安(an)(an)全(quan)(quan)示范(fan)崗”等稱(cheng)號。前(qian)任班(ban)長董慧(hui)榮獲“全(quan)(quan)國(guo)勞動模范(fan)”“全(quan)(quan)國(guo)優(you)秀班(ban)組(zu)長”“全(quan)(quan)國(guo)技(ji)術能(neng)手”“中(zhong)華技(ji)能(neng)大獎”“安(an)(an)徽(hui)省(sheng)最美職工(gong)”“安(an)(an)徽(hui)省(sheng)江淮杰(jie)出工(gong)匠”等榮譽,并享受國(guo)務院特殊津貼。現任班(ban)長熊麗榮獲“安(an)(an)徽(hui)省(sheng)技(ji)術能(neng)手”“安(an)(an)徽(hui)省(sheng)五一巾幗標兵(bing)”稱(cheng)號等。
樹(shu)旗幟,建(jian)設(she)學習型(xing)“先(xian)鋒號”。班(ban)組(zu)秉著(zhu)用(yong)(yong)(yong)心工(gong)(gong)作(zuo),用(yong)(yong)(yong)心鉆研的(de)(de)理(li)念,精益(yi)求(qiu)精,開展“每日一題”“崗位(wei)練兵”“導師帶徒(tu)”等活動,利用(yong)(yong)(yong)起工(gong)(gong)余時間組(zu)織舉辦“微講堂”,選拔技術(shu)骨干輪流為青(qing)工(gong)(gong)傳授經驗(yan),用(yong)(yong)(yong)多種形式生(sheng)動形象對(dui)機(ji)械(xie)加工(gong)(gong)中出現的(de)(de)困(kun)難點進行講解和指導,努力(li)使成員(yuan)(yuan)能(neng)在(zai)短的(de)(de)時間里掌握(wo)崗位(wei)操作(zuo)技能(neng),組(zu)織班(ban)組(zu)成員(yuan)(yuan)積極開展“小(xiao)革新、小(xiao)發明、小(xiao)改造、小(xiao)設(she)計、小(xiao)建(jian)議”活動,結合現場實(shi)際,通過分析、試驗(yan)、測(ce)量(liang)、論證,設(she)計制作(zuo)模(mo)具、快速檢具和方(fang)便現場作(zuo)業的(de)(de)工(gong)(gong)具,提高生(sheng)產效率。
提質(zhi)量,建設攻關(guan)型(xing)“先鋒號”。推廣(guang)CAXA軟件運用,用自(zi)(zi)動(dong)(dong)編程代替手(shou)工編程,解(jie)決(jue)數(shu)控(kong)(kong)車削(xue)橢圓(yuan)(yuan)槽、圓(yuan)(yuan)弧螺紋和非(fei)圓(yuan)(yuan)曲線(xian)等異形零件加工問(wen)題(ti),開(kai)展征集(ji)“金點子”活動(dong)(dong),將(jiang)經典案(an)例(li)、問(wen)題(ti)照片,整(zheng)理歸(gui)納輔助指導現場(chang)作(zuo)業(ye)(ye)的《作(zuo)業(ye)(ye)手(shou)冊》,改變部分隊(dui)員存在的習(xi)慣性陋習(xi),要求自(zi)(zi)覺學習(xi)和嚴格遵(zun)守(shou),開(kai)展多技(ji)能(neng)(neng)工的培養,切實(shi)提升(sheng)業(ye)(ye)務技(ji)能(neng)(neng)。2019年,公司推進智能(neng)(neng)制造項目,數(shu)控(kong)(kong)車工班(ban)(ban)(ban)作(zuo)為數(shu)控(kong)(kong)自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)項目的第(di)一個試點班(ban)(ban)(ban)組,班(ban)(ban)(ban)長帶(dai)領班(ban)(ban)(ban)組員工在方(fang)(fang)案(an)設計、桁架機(ji)械手(shou)選型(xing)、自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)整(zheng)體集(ji)成及生(sheng)產(chan)線(xian)布局等方(fang)(fang)面不斷優(you)化(hua)(hua)(hua)創新,五種產(chan)品加工優(you)化(hua)(hua)(hua),不僅破(po)解(jie)了(le)技(ji)術瓶頸(jing),使生(sheng)產(chan)線(xian)提前投入使用,還使生(sheng)產(chan)效(xiao)率提高了(le)28%,一個工人可以同(tong)時操作(zuo)5臺設備。
謀(mou)發展,建設創新(xin)型“先鋒號(hao)”。軸(zhou)(zhou)承(cheng)(cheng)架(jia)是(shi)3t機械(xie)變速箱中重要零部件,產(chan)(chan)量大,需6道(dao)工(gong)(gong)序,涉及(ji)數控車床(chuang)和磨(mo)床(chuang),產(chan)(chan)品精度(du)高(gao)(表面(mian)粗糙度(du)),在人(ren)工(gong)(gong)裝夾過程中容易(yi)出現外(wai)徑(jing)跳動,容易(yi)產(chan)(chan)生不(bu)合格品,對操作人(ren)員(yuan)技(ji)能(neng)要求高(gao),且(qie)人(ren)工(gong)(gong)上下料勞動強度(du)大,尤(you)其是(shi)磨(mo)床(chuang)工(gong)(gong)序,當前已經(jing)(jing)成為生產(chan)(chan)瓶頸(jing)工(gong)(gong)序,2020年推進(jin)軸(zhou)(zhou)承(cheng)(cheng)架(jia)智能(neng)制造項目(mu),班長熊麗將(jiang)軸(zhou)(zhou)承(cheng)(cheng)架(jia)產(chan)(chan)品原(yuan)來的六道(dao)工(gong)(gong)序改(gai)為車、磨(mo)、銑(xian)三道(dao)工(gong)(gong)序一條生產(chan)(chan)線加(jia)工(gong)(gong),實現了少(shao)人(ren)化自動加(jia)工(gong)(gong),自動化生產(chan)(chan)線采(cai)(cai)用檢測系統實時控制產(chan)(chan)品質量,梯形(xing)螺紋采(cai)(cai)取螺紋銑(xian)削加(jia)工(gong)(gong)的新(xin)方法,使生產(chan)(chan)效率提高(gao)了42%,提高(gao)經(jing)(jing)濟效益120萬。2020年班組共完成工(gong)(gong)藝改(gai)進(jin)和新(xin)產(chan)(chan)品試制項目(mu)達130多項。
技(ji)術工(gong)人隊伍是支(zhi)撐中國制造、中國創(chuang)造的(de)重要力量(liang)。安徽合力股份(fen)有限公司橋箱(xiang)事業部(bu)數控車(che)工(gong)班始終秉(bing)承“以人為本,以精(jing)品回報(bao)社會(hui)”的(de)核(he)心價(jia)值觀,大力弘揚(yang)勞模精(jing)神(shen)(shen)、勞動精(jing)神(shen)(shen)、工(gong)匠精(jing)神(shen)(shen),激勵更多勞動者特別(bie)是青年一代走技(ji)能(neng)(neng)成才(cai)、技(ji)能(neng)(neng)報(bao)國之路,致力于培養(yang)更多高(gao)技(ji)能(neng)(neng)人才(cai)和大國工(gong)匠,助(zhu)力實現高(gao)質量(liang)發展(zhan)。