4月27日,中(zhong)華全國(guo)總工(gong)會發布(bu)關于表(biao)彰(zhang)2021年(nian)全國(guo)五一勞(lao)動獎和全國(guo)工(gong)人(ren)先鋒(feng)號的決定,安(an)(an)徽叉車集團(tuan)核心(xin)控(kong)股(gu)子公司(si)安(an)(an)徽合力(li)股(gu)份有(you)限公司(si)橋箱事業部數控(kong)車工(gong)班榮獲“全國(guo)工(gong)人(ren)先鋒(feng)號”榮譽。
用工(gong)匠精(jing)神 打造先鋒隊伍
安(an)徽(hui)叉車(che)集團核心控(kong)股(gu)子公(gong)司(si)安(an)徽(hui)合力股(gu)份有限公(gong)司(si)橋箱(xiang)事業部(bu)數(shu)控(kong)車(che)工(gong)班(ban)成(cheng)立于2005年,是(shi)公(gong)司(si)一(yi)支(zhi)重要(yao)的(de)(de)(de)骨干生(sheng)產隊伍。班(ban)組現有18人(ren),其中黨(dang)員3名、本科5人(ren)、高(gao)(gao)級工(gong)人(ren)技師1名、工(gong)人(ren)技師5名。班(ban)組主要(yao)承擔1-10噸叉車(che)變速箱(xiang)散(san)件及裝載(zai)機、牽引車(che)等(deng)重要(yao)零部(bu)件的(de)(de)(de)車(che)銑加(jia)工(gong),擁有先進(jin)的(de)(de)(de)高(gao)(gao)精度(du)數(shu)控(kong)加(jia)工(gong)設備和兩條數(shu)控(kong)自動化生(sheng)產線。數(shu)年來,班(ban)組以(yi)“創一(yi)流工(gong)作(zuo)業績(ji)”為主題,緊(jin)(jin)緊(jin)(jin)圍繞企(qi)業方針目標,以(yi)“實時有效(xiao)、追求卓越”的(de)(de)(de)管理理念,組織開展各項工(gong)作(zuo),成(cheng)效(xiao)顯(xian)著,碩果累累。
該班(ban)(ban)組(zu)(zu)先后榮(rong)獲(huo)“安(an)徽(hui)省(sheng)(sheng)(sheng)優秀班(ban)(ban)組(zu)(zu)”“全(quan)國(guo)(guo)(guo)女職工(gong)(gong)建工(gong)(gong)立業標(biao)兵崗(gang)”“安(an)徽(hui)省(sheng)(sheng)(sheng)青年(nian)(nian)文明號”“全(quan)國(guo)(guo)(guo)機械工(gong)(gong)業優秀質量信得過(guo)班(ban)(ban)組(zu)(zu)”“安(an)徽(hui)省(sheng)(sheng)(sheng)模范班(ban)(ban)組(zu)(zu)”“安(an)徽(hui)省(sheng)(sheng)(sheng)青年(nian)(nian)安(an)全(quan)示范崗(gang)”“全(quan)國(guo)(guo)(guo)青年(nian)(nian)安(an)全(quan)示范崗(gang)”等稱號。前任班(ban)(ban)長(chang)董(dong)慧榮(rong)獲(huo)“全(quan)國(guo)(guo)(guo)勞動模范”“全(quan)國(guo)(guo)(guo)優秀班(ban)(ban)組(zu)(zu)長(chang)”“全(quan)國(guo)(guo)(guo)技(ji)術(shu)能手”“中華技(ji)能大獎”“安(an)徽(hui)省(sheng)(sheng)(sheng)最美職工(gong)(gong)”“安(an)徽(hui)省(sheng)(sheng)(sheng)江淮杰出工(gong)(gong)匠”等榮(rong)譽,并享受國(guo)(guo)(guo)務院特(te)殊津貼(tie)。現任班(ban)(ban)長(chang)熊(xiong)麗榮(rong)獲(huo)“安(an)徽(hui)省(sheng)(sheng)(sheng)技(ji)術(shu)能手”“安(an)徽(hui)省(sheng)(sheng)(sheng)五一巾幗標(biao)兵”稱號等。
樹旗幟,建設(she)學習型“先鋒(feng)號(hao)”。班(ban)組秉著用(yong)(yong)心工作,用(yong)(yong)心鉆研的理(li)念(nian),精益求精,開展“每日一題(ti)”“崗位練(lian)兵(bing)”“導(dao)師帶徒”等活(huo)動,利(li)用(yong)(yong)起工余時間組織舉(ju)辦(ban)“微講堂(tang)”,選(xuan)拔(ba)技術骨干輪流為(wei)青工傳授(shou)經驗,用(yong)(yong)多(duo)種形式(shi)生(sheng)動形象(xiang)對機(ji)械加(jia)工中(zhong)出現(xian)(xian)的困(kun)難點進行講解和(he)指導(dao),努力使(shi)成(cheng)員(yuan)能(neng)在(zai)短的時間里掌握崗位操作技能(neng),組織班(ban)組成(cheng)員(yuan)積極開展“小(xiao)革新、小(xiao)發明、小(xiao)改造、小(xiao)設(she)計、小(xiao)建議”活(huo)動,結合(he)現(xian)(xian)場實際,通(tong)過分析、試驗、測量、論證,設(she)計制作模具、快速檢具和(he)方便現(xian)(xian)場作業的工具,提高生(sheng)產效率(lv)。
提(ti)質量,建設(she)攻關型“先鋒號”。推(tui)廣CAXA軟件(jian)運用(yong),用(yong)自(zi)動編程(cheng)代替手工(gong)編程(cheng),解決數(shu)控(kong)車(che)削橢(tuo)圓(yuan)(yuan)槽、圓(yuan)(yuan)弧螺紋和(he)非圓(yuan)(yuan)曲線等(deng)異形零件(jian)加工(gong)問題,開展征集“金點子”活(huo)動,將經典案例、問題照片,整理歸納輔助(zhu)指導現場作業(ye)的(de)《作業(ye)手冊(ce)》,改變部分(fen)隊員(yuan)(yuan)存在(zai)的(de)習(xi)慣性陋(lou)習(xi),要求(qiu)自(zi)覺學習(xi)和(he)嚴格遵守,開展多技能(neng)工(gong)的(de)培養(yang),切(qie)實(shi)提(ti)升業(ye)務技能(neng)。2019年(nian),公司(si)推(tui)進智能(neng)制造項(xiang)目,數(shu)控(kong)車(che)工(gong)班作為數(shu)控(kong)自(zi)動化(hua)項(xiang)目的(de)第一個試(shi)點班組,班長帶領班組員(yuan)(yuan)工(gong)在(zai)方案設(she)計(ji)、桁(heng)架機械手選型、自(zi)動化(hua)整體集成及生(sheng)產線布局等(deng)方面(mian)不(bu)斷(duan)優化(hua)創新,五種產品加工(gong)優化(hua),不(bu)僅破解了(le)技術瓶頸,使(shi)(shi)生(sheng)產線提(ti)前(qian)投(tou)入使(shi)(shi)用(yong),還使(shi)(shi)生(sheng)產效率提(ti)高了(le)28%,一個工(gong)人可以同時操(cao)作5臺設(she)備。
謀(mou)發(fa)展,建設創新(xin)型“先鋒號”。軸(zhou)承(cheng)架是3t機械變速箱中(zhong)重要(yao)(yao)零(ling)部件,產(chan)(chan)量大(da),需6道工(gong)(gong)序(xu)(xu),涉及數控(kong)車(che)床(chuang)(chuang)和磨(mo)床(chuang)(chuang),產(chan)(chan)品(pin)精度(du)高(表面粗糙度(du)),在人(ren)(ren)(ren)工(gong)(gong)裝夾(jia)過程(cheng)中(zhong)容易出現外徑跳動,容易產(chan)(chan)生不合格品(pin),對操作人(ren)(ren)(ren)員技能要(yao)(yao)求(qiu)高,且人(ren)(ren)(ren)工(gong)(gong)上下料勞(lao)動強度(du)大(da),尤(you)其是磨(mo)床(chuang)(chuang)工(gong)(gong)序(xu)(xu),當前已經成為生產(chan)(chan)瓶頸(jing)工(gong)(gong)序(xu)(xu),2020年(nian)推進軸(zhou)承(cheng)架智能制造項(xiang)目,班長熊麗將(jiang)軸(zhou)承(cheng)架產(chan)(chan)品(pin)原來的(de)六(liu)道工(gong)(gong)序(xu)(xu)改(gai)為車(che)、磨(mo)、銑(xian)三(san)道工(gong)(gong)序(xu)(xu)一條生產(chan)(chan)線加(jia)(jia)工(gong)(gong),實現了少人(ren)(ren)(ren)化自動加(jia)(jia)工(gong)(gong),自動化生產(chan)(chan)線采(cai)用檢測系(xi)統實時控(kong)制產(chan)(chan)品(pin)質量,梯(ti)形(xing)螺(luo)紋采(cai)取螺(luo)紋銑(xian)削加(jia)(jia)工(gong)(gong)的(de)新(xin)方法(fa),使生產(chan)(chan)效率提(ti)高了42%,提(ti)高經濟(ji)效益120萬。2020年(nian)班組共完成工(gong)(gong)藝改(gai)進和新(xin)產(chan)(chan)品(pin)試制項(xiang)目達130多項(xiang)。
技術(shu)工(gong)人隊伍是支(zhi)撐中國制造、中國創(chuang)造的重要(yao)力(li)量(liang)。安(an)徽合力(li)股份有限公司橋(qiao)箱事業(ye)部數控車工(gong)班始終(zhong)秉承“以人為本,以精品(pin)回報社(she)會(hui)”的核(he)心價值(zhi)觀,大力(li)弘揚勞模(mo)精神(shen)(shen)、勞動精神(shen)(shen)、工(gong)匠精神(shen)(shen),激(ji)勵更(geng)多勞動者特(te)別是青年(nian)一代走技能(neng)成才、技能(neng)報國之路(lu),致(zhi)力(li)于(yu)培養更(geng)多高(gao)(gao)技能(neng)人才和大國工(gong)匠,助力(li)實現高(gao)(gao)質量(liang)發展。